Originally posted by Jdcrow
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I typically chase precision holes in 3D parts with a drill. For the front the sequence was 3.9, 4.0 and 4.1mm. Used the axle from my Vulcan to test this setup. Small steps minimizes the tendency to drift in a non fixtured setup. Freezing the bits gives me the impression they cut better rather than smearing the polymer.
I think I can trim up the width on the front axle about 0.75mm per side and still get the cap to work. Do you think that 1mm on the inner hub won't cause the tire to rub on the gear strut? It will be nearly aligned with the rim OD and the tires are wider.
On the filament - I recently got a roll of Bambu ASA and the jury is still out on it. Have had several 1st layer and spaghetti failures using it, including these rims! More issues than I have had with any other filament. I think the Polymaker ASA and Bambu Generic ASA settings provides a better result overall. Hopefully Bambu will evolve their slicer settings and/or filament composition to improve it's performance.
After I can complete a check print for the front mods, I will update the .STL files with a reduced width.
9PM PST - Updates completed









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