After the glue dried, the excess styrene was cut off, and is was ground and sanded. Then a small amount of Bondo was applied and sanded. It looks great. But in the process, I decided to sand off the bullet guards on both of the hatches. One of the guards was partially ground away as the windshield mount was removed. It was easier to sand the Bondo.
This images shows the bullet guard at the right side of the windshield completely ground off.
Bondo goes on, and sanded.
While I waited for the Bondo to dry, I sanded off the strap detail from the new battery cover. It took a while, but I think it looks better than seeing the saw cut going through it.
Next, I tweaked the torsion bars to give the M24 more ground clearance. I'm not sure if I lifted it up too much. With the tracks on, it has 1 11/32" ground clearance (1/32" less than 1 3/8"). I had to add one track link to the tracks.
I've always used aluminum angle to cover the jaws of my bench vise. I drew the angle (40 degrees) with a sharpie, so each side of the torsion bar would be twisted the same amount.
It's an easy modification to do, except the lower hull must be gutted to have access to the 5 torsion bars.
Next, I'll be addressing the sloppy fit of the 75mm gun pivot. Measuring the pivot hole/cradle isn't going to be easy. I'll measure it as best as possible with my preferred 6" scale, and then I'll turn a piece of a wood dowel in the lathe for a more accurate fit. After knowing the size, I'll make a couple of aluminum sheeves, and glue then onto the existing plastic pivot pins. I'll also relocate the screw hole that attaches the mantlet onto the gun body so they're clear of the pivot pins.
I'm also thinking to move the elevation servo, and to give it a better attaching point.
After the turret repair and modifications are finished, I'll cut the missing teeth in the turret gear and install a slip ring for continuous 360 degree rotation!!!!!!!
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