Hello Danger,
You had commented some time back about how I had printed Max Grueter's WWII Navy/Marine Pilot.
I ran across a picture of the pilot before final mods.
I think I 'cut' the legs into more parts in Prusa Slicer than the original STLs.
I sized the upper body to look wide enough in the cockpit and sized the lower body to best fit the seat.
There is no real formula for this, I used seat width and then an overall height I needed to fit beneath the sliding canopy.
The Seat Height in the cockpit was my variable as the foam floor was fixed.
Leaning the pilot forward helped with a better fit and actual seating according to most reference pix I have.
I printed the pilot parts with 5% infill to save weight,
I had to carve and fit each piece a little to get arms/hands where I wanted those and used thick CA and epoxy putty to assemble/fill the parts.
Painted the all up weight was around 4 ounces for a full sized pilot, as I recall.
I hope this helps, but let me know if you have any other questions/comments.
Best, Steve






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