The AL37 is beginning to show her "flight time" age. Several chord-wise, foam cell boundary separation stress cracks are beginning to show up on the topside of the wings in the region behind the engine nacelle attach point. Some go back past mid-wing. This is not unexpected with over 1000 flights on the airframe (including some acrobatics <loops, snap rolls, spins, etc>.).
As an experiment (vs just filling the stress cracks with filler), I used some Bondic UV-cured Liquid Plastic with the following process after deciding this is a cleaner approach than trying another glue type because the liquid plastic can be smoothed with a card and excess wiped away before you cure it:
Bondic can be purchased from a variety of retailers. It is expensive, but I have found it has multiple applications in the world of RC modeling...especially great for VERY fast field repairs. There are other brands of UV-cured liquid plastic, but I only have experience with Bondic, and I love the tiny needle applicator.
-GG
As an experiment (vs just filling the stress cracks with filler), I used some Bondic UV-cured Liquid Plastic with the following process after deciding this is a cleaner approach than trying another glue type because the liquid plastic can be smoothed with a card and excess wiped away before you cure it:
- The standard Bondic liquid plastic's dispenser is a very small needle....perfect for applying a tiny amount of liquid plastic into the cell boundary cracks.
- Then I used a playing card to remove any excess liquid plastic...and to smooth the surface of the liquid (nothing left pooching up).
- UV light shining on the thin layer of liquid plastic cures it almost instantly.
- Lightly rubbed a cloth slightly dampened with alcohol over the area to remove any uncured liquid plastic (if there was any).
- I then lightly sanded the surface with a very fine grit sandpaper
- Applied paint
Bondic can be purchased from a variety of retailers. It is expensive, but I have found it has multiple applications in the world of RC modeling...especially great for VERY fast field repairs. There are other brands of UV-cured liquid plastic, but I only have experience with Bondic, and I love the tiny needle applicator.
-GG
Comment